Adjustable Feeding Rail Online PCB Router with Automatic Unloading
on Tray
Online PCB Router Overview:
The inline PCB depaneling router is a fully automated,
high-precision PCB separation solution designed for modern SMT
production lines. Eliminating the need for custom jigs, this system
uses a high-speed spindle and vision-guided routing to depanel PCBs
with minimal mechanical stress. Integrated with tray destacking and
stacking modules, it offers a complete inline solution for loading
and unloading PCBs, ideal for high-mix, high-volume manufacturing
environments.
Online PCB Router Featuers:
No-Jig Required Design
Eliminates the need for custom fixtures, reducing setup time and
cost.
Flexible clamping and vacuum table system adapts to various PCB
shapes and sizes.
High-Precision Routing System
High-speed spindle (up to 60,000 RPM) ensures clean, burr-free
cuts.
Vision alignment system with fiducial recognition and
auto-correction.
Inline Conveyor System
SMEMA-compatible design allows seamless integration into existing
SMT lines.
Automatic PCB loading/unloading with programmable conveyor width
adjustment.
Tray Destacker and Stacker
Automatic tray handling system for batch PCB input and output.
Supports multiple tray sizes and configurations for flexible
production.
Intelligent Control Software
User-friendly touchscreen HMI with recipe management and real-time
monitoring.
Barcode/QR code scanning and MES/ERP integration optional.
Online PCB Router Specification:
| Model Number | SMTIR812 |
| Machine Size | 1060(L)x1356(W)x1570(H)mm |
| Machine Weight | Approx 1000kgs |
| Max PCB Size | 350x350mm (standard) |
| PCB Thickness | 0.4-6mm |
| Transmission Height | 900±50mm |
| Transmission Direction | Left -> Right |
| Transportation Speed | 1500mm/s |
| Feeding Mode | Section type transportation guide rail |
| Rail Width Adjustment | Automatic |
| Communication Signal | SMEMA |
| PCB Positioning | Upper and lower guide rail clamping |
| Picking System | 360 degree rotary clamp system+Vacuum Suction Nozzles |
| Cutting Spindle | SycoTec 60000rpm/min(standard) |
| Cooling Type | Self cooling |
| Automatic Tool Change | Yes |
| Break Knife Checking | Yes |
| Cutting Accuracy | ±0.01mm |
| Routing Bit | 0.8-3.0 Diameter, right rotation |
| Repeat Accuracy | ±0.02mm |
| Coordinate Moving Speed | 1000mm/s |
| Unloading Mode | ESD Belt |
| Waste Collection Way | Outlet track |
| Procedure Programming | Gerber Drawing Import/Editing Program by Visual |
| Air Supply | 5-8kgs/cm2 |
| Power Supply | AC380V, 50/60Hz, 3KW |
Online PCB Router Advantages:
No Fixture Cost
• Saves on fixture design and manufacturing costs, especially for
high-mix production.
Stress-Free Depaneling
• Router-based cutting minimizes mechanical stress and prevents
damage to components.
High Flexibility
• Quickly adaptable to new PCB models or production changes without
downtime.
Compact & Fully Automated
• Minimizes labor and floor space while maximizing throughput.
Reduced Cycle Time
Online PCB Router Applications:
Consumer Electronics – Smartphones, tablets, wearables
Automotive Electronics – ECU boards, sensor modules
Medical Devices – High-reliability PCBs for diagnostic and
monitoring tools
Industrial Control Boards – PLCs, power modules • LED Lighting
Modules – Strip lights, panel modules
Communication Devices – Routers, transceivers, wireless modules
Online PCB Router Descrition Details:
Automatic PCB feeding rail, adjustable width according to different
panel width.
Automatic individual PCBA unloading on tray after cutting, and tray
stacker collects full trays. Waste PCBA frame is collected by the
coveyor belt.
Ionic fan blows towards the track for better cleaning effect.
